Both programs I use for calculating heat loss/gain call for less than 2 tons and I'm right at 2 tons with a "safety" factor of an additional 25%. Am I missing something with manufactured homes, such as the duct size and return/intake size not being standard? Or are the dealers just going with some standard sizes that seem to be OK for them?
Just so you know, the homes both have thermopane, low-e windows, fully wrapped in OSB and outer wrap, etc. In other words, they are fairly "tight". And the homes are 28x62.
I'd like to believe my HVAC programs to some extent because I have used them successfully in the past when sizing units for a new home I built about 4 years ago (that thing cost me my marriage so that is why I'm looking at manufactured housing now *grin*). I also do not want an over-sized unit because of the problem of higher energy costs, less humidity removal potential, etc.
Oh, and I live in Central Alabama

Thanks for any advice!
Kevin